Bioplastic used in a single turnkey project
Solution Overview
for
Traditional manufacturing methods still dominate the decoration, architecture and construction sub-sectors. Corporate clients’ growing demand for green, customizable products cannot be met with these methods due to cost, speed and production constraints. There is a need for sustainable, low-waste, mass-customizable production methods that can replace mold-based, high-waste traditional manufacturing in furniture, retail and modular construction applications.
Our Solution:
We use 6-axis robotic 3D printing to produce mold-free, complex, customizable products from biocomposite material (up to 50% wood content) or bioplastic material – both water-resistant and 100% reusable as feedstock for the next print. We can build single pieces up to 7 meters long in one go, and also apply post-processing such as robotic CNC finishing, painting and varnishing, with production generating almost zero waste. We first validated the solution in the low-regulation sustainable furniture sector and now deliver turnkey production projects for premium retail clients. Our two flagship clients are AKIS GYO’s Akasya and Akbat─▒ shopping malls: we produced a 3D-printed bioplastic reception desk for Akasya, and 3D-printed bioplastic recycling units for both Akasya and Akbat─▒ – all featured in AKIS GYO’s 2025 sustainability report.
How it works:
Unlike traditional mold-based manufacturing, our robotic 3D printing requires no molds, enabling complex, fully customizable geometries at low marginal cost and almost zero material waste. We use biocomposite material (up to 50% wood content) or bioplastic material, both water-resistant and 100% reusable as feedstock for the next print – an alternative to virgin plastics and traditional wood/composite manufacturing. Our algorithmic and parametric design approach can produce limitless design options, and we can 3D print single pieces up to 7 meters long without tooling. This helps B2B clients make low-impact choices for their buildings and improve their chances of earning green certificates.
Classification & Use Cases
Lifecycle stage(s) addressed:
Core technology types:
Maturity & Traction
Stage
Customers
Regions
Main:┬а
Team
employee(s)
Impact & SDGs
Contribution to any of the 17 Sustainable Development Goals:
Decent Work & Economic Growth: creates skilled robotics/design jobs and grows export revenue.
Industry, Innovation & Infrastructure: introduces robotic 3D-printing microfactories, new bio-based material formulations, and (in R&D) facade panel systems, industrializing sustainable construction manufacturing.
Sustainable Cities & Communities: supplies durable, customizable, low-waste building and interior products for retail and public spaces.
Responsible Consumption & Production: near-zero-waste, mold-free production using biocomposite (up to 50% wood content) or bioplastic materials, water-resistant and 100% reusable as feedstock for the next print.
Climate Action: reduces material waste and enables durable, reusable products, lowering the carbon footprint of construction/interior manufacturing, with new facade panels targeting green-certified buildings.
